Chaomai Automation Technology Co., Ltd.
Automatic assembly machine for faucet Angle valves in the bathroom industry
Solution
Efficient capacity allocation to meet the demands of mass production.
This equipment is specially designed for the large-scale assembly of Angle valves in the bathroom industry. It adopts a multi-turntable collaborative operation mode and is equipped with 26 workstations to operate simultaneously, achieving efficient parallel assembly processes. Through precise automated control, the equipment can stably maintain high output capacity, with a daily production capacity of over 7,000 sets, significantly enhancing production efficiency, effectively meeting the demands of enterprises for batch production, and reducing the production time cost per unit product
Multi-turntable precision processes, fully automated control throughout the entire process
The equipment adopts a precise design of four-turntable step-by-step operation, with seamless connection of each link, achieving full-process automation from accessory input to finished product output.
- Turntable One: Responsible for the initial inspection of Angle valve accessories, precisely testing the qualification of the screw threads on both sides of the product. Each side is repeatedly inspected twice to ensure the reliability of the inspection results. Non-conforming products will be automatically identified and removed from the production line to prevent them from flowing into subsequent processes.
- Turntable Two: Four core automatic assembly stations are set up to successively complete key assembly processes such as valve core installation, valve core tightening, cap installation, and automatic screw driving. The actions of each station are precisely coordinated to ensure assembly accuracy and consistency. Non-conforming products in this stage will also be automatically screened out.
- Turntable Three: Equipped with eight leak detection stations, a comprehensive sealing performance test is conducted on the Angle valves after assembly. Leak detection tests are carried out in both closed and open states to comprehensively identify sealing hazards and ensure that the products meet the safety standards for use.
- Turntable Four: Complete the final process of the finished product, automatically label qualified products, and achieve automatic discharging, neatly outputting the finished products, further reducing manual intervention.
Intelligent quality control, meeting the demands of the bathroom industry
As a dedicated device for the bathroom industry, the automated operation of the equipment not only reduces labor cost input but also ensures the stability of product quality in each batch through standardized operation procedures. It is an ideal device for bathroom enterprises to enhance their production competitiveness.
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No. 3, Xicun Gongye 1st Road, Fuyu Village Committee, Leliu Subdistrict Office, Shunde District, Foshan City, Guangdong Province, P.R. China
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